Category: Theory of Constraints

  • Why Data-Driven Manufacturing is Not Enough

    Why Data-Driven Manufacturing is Not Enough

    Occasionally, someone will mix up DDM (Demand-Driven Manufacturing) with another DDM acronym in our industry: Data-Driven Manufacturing. There are similarities. For example, executing demand-driven principles relies heavily on data and shop floor visibility. However, it doesn’t stop there. In this post, we’ll take a look at Data-Driven Manufacturing and why it’s useful but not enough…

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  • Fast Results Using TOC for Demand-Driven Manufacturing – Part Two

    Fast Results Using TOC for Demand-Driven Manufacturing – Part Two

    Manufacturers use constraints management first to gain the most demand-driven change Last time, we talked about focusing on enterprise improvements rather than local efficiencies using constraints management (TOC). We discussed that continuous improvement tools such as TOC, Lean and Six Sigma work like “sandpaper” on an organization’s processes, smoothing various stages of their demand-driven journey.…

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  • What Sandpaper Will You Use? – Part One

    What Sandpaper Will You Use? – Part One

    What to Use to Get the Most of Your Demand-Driven Changes Demand-driven manufacturing leaders are always refining their tools and tactics to ensure they’re spending their time wisely. This blog marks the first in a three-part series about using the tools of TOC, Six Sigma and Lean to help manufacturing leaders gain the most benefit…

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  • Efficiency vs. Productivity: Metrics that Matter…Until They Don’t

    Efficiency vs. Productivity: Metrics that Matter…Until They Don’t

    Measure efficiency and productivity against your REAL goal I keep seeing the word efficiency in the manufacturing media.  For someone who is a Constraints Management person, this is the equivalent of saying “Ni” to the Knights Who Say Ni (Monty Python reference, okay?) or like scratching your fingernails across a blackboard.  It is one of…

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  • Time to Revisit Your Constraints

    Time to Revisit Your Constraints

        We talk a lot about constraints management in our work with customers who are implementing Demand-Driven Manufacturing (DDM) in their facilities. That’s because constraints management is fundamental for synchronizing the pace of production and keeping the demand (orders) flowing throughout the shop floor. But, our focus is naturally on physical constraints, e.g., that…

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  • FAQ: Is Demand-Driven Manufacturing the Same Thing as Lean?

    FAQ: Is Demand-Driven Manufacturing the Same Thing as Lean?

    Many of our customers don’t start out looking to implement Demand-Driven Manufacturing per se. Often, they’re focused on Lean Manufacturing or at least some element of it. In fact, customers often find out about us as they search for an eKanban or production scheduling solution that will work with their current ERP system. However, at…

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