Category: Manufacturing Production

  • The Ripple Effect of Implementing APS

    The Ripple Effect of Implementing APS

    By: John Maher | March 13, 2025 | 5 min read Advanced Planning and Scheduling (APS) software can dramatically simplify daily life for production planners and schedulers tasked with creating and optimizing production plans. However, the benefits of optimized production extend far beyond the role of production planning and scheduling. With the right tools, an…

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  • The Role of Algorithms in Production Planning and Scheduling

    The Role of Algorithms in Production Planning and Scheduling

    By: John Maher | January 20, 2025 | 7 min read In my last post, I talked about the challenges of using spreadsheets to manage production planning and scheduling in complex manufacturing. Some of you have probably experienced those challenges first-hand, but if you want to read that post, you can access it here. If you’re…

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  • Will 2025 be the Year You Finally Ditch the Spreadsheets?

    Will 2025 be the Year You Finally Ditch the Spreadsheets?

    By: John Maher | January 14, 2025 | 5 min read It’s January 2025, and many of the manufacturers I know are still neck-deep in strategic and operational planning. They need to get better at meeting customer commitments this year. They need to cut waste. They need to trim costs. They need to cut lead…

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  • It’s Time: Manufacturers Need to Cut Ties with MRP and Spreadsheets

    It’s Time: Manufacturers Need to Cut Ties with MRP and Spreadsheets

    A few years ago, Aberdeen Group did a study that showed that 63% of “best in class” manufacturers still used spreadsheets for planning. With percentages this high, it’s probably safe to say that there is a lack of trust in planning tools like ERP and MRP even in the best-run companies. Of course, spreadsheets come…

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  • Time to Revisit Your Constraints

    Time to Revisit Your Constraints

        We talk a lot about constraints management in our work with customers who are implementing Demand-Driven Manufacturing (DDM) in their facilities. That’s because constraints management is fundamental for synchronizing the pace of production and keeping the demand (orders) flowing throughout the shop floor. But, our focus is naturally on physical constraints, e.g., that…

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  • Peace on Earth and Goodwill Between Sales and Production

    Peace on Earth and Goodwill Between Sales and Production

    The decorations. The music. The food. The holiday season is a time of cheer and goodwill for many people. Nevertheless, there are two groups who may find each other especially trying this time of year: sales and production. That’s because this isn’t just the holiday season; it’s also the end of the fiscal year for…

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