Category: Continuous Improvement

  • Modern Metrics

    Modern Metrics

    How Technology Has Changed What We Measure The two areas of my working world are embracing technology like never before: Marketing and manufacturing. While digital content and automated technologies gave birth to the modern marketer, a more real-time, digitally connected enterprise is driving modern manufacturing strategies like the Factory of the Future, Smart Manufacturing and…

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  • Demand-Driven Technologies Evolved

    Demand-Driven Technologies Evolved

    By John Maher When I first began instituting demand-driven practices in the late 90s, we were into creating pull, eliminating waste, and getting on a path of continuous improvement. Technology at the time was seen as an inhibitor rather than an enabler. Most people active in Constraints Management and Lean Manufacturing were abandoning their technology…

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  • Five Key Elements that Drive Manufacturing Flow

    Five Key Elements that Drive Manufacturing Flow

    If you follow the Demand-Driven Matters blog, you know we specialize in Demand-Driven Manufacturing and have identified the two key components of this method as synchronization and flow. At an enterprise level, synchronization is all about fully connecting your organization to aggregate and share information in real-time. Data from machines, tools, applications, enterprise systems –…

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  • Smooth the rough spots with TOC, then Lean – and fine-tune with Six Sigma

    Smooth the rough spots with TOC, then Lean – and fine-tune with Six Sigma

    What Grade of Sandpaper Will You Use? Part Four Here we are at the final installment of our four-part, Sandpaper blog series about when to use the tools of Lean Manufacturing, the Theory of Constraints (TOC) and Six Sigma to address constraints, drive flow and promote continuous improvement. With regard to sandpaper, I talked a…

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  • Using TOC, Lean and Six Sigma to Become More Demand-Driven

    Using TOC, Lean and Six Sigma to Become More Demand-Driven

    What Tools to Use to Get the Most of Your Demand-Driven Changes Last time, we looked at specific companies that I have worked with and how they became more demand-driven using the Theory of Constraints (TOC) as a first step. As you saw from these real-life examples, TOC works well as a pointer to see…

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  • When Manufacturing Improvements Have Too High a Price

    When Manufacturing Improvements Have Too High a Price

                        Engineering design fiascos – spending thousands to save pennies This is a true story. The names have been changed to protect the innocent. It’s meant to illustrate how using constraints-based thinking can uncover the hidden price of cost-cutting projects. Several years ago, a friend of…

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