Blog

  • Guest Blog Part 3: Listen to the Process

    Guest Blog Part 3: Listen to the Process

    Through this guest blog series, my intent is to share some of my experiences implementing supplier quality and Lean manufacturing initiatives by focusing on eKanban systems. My first post offered advice for planning an eKanban rollout (advice that could be applied across any Lean manufacturing project). In my second installment, I reviewed strategies for rolling…

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  • How the Internet of Things Can Shorten Lead Times

    How the Internet of Things Can Shorten Lead Times

    A new study in Modern Materials Handling reports that 86% of industrial organizations are currently adopting IoT (Internet of Things) solutions, and 84% believe those solutions are very or extremely effective. Manufacturers lagged behind the industrial segment as a whole, with only 77% of manufacturers implementing IoT in their facilities. So, what is holding manufacturers…

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  • Time to Revisit Your Constraints

    Time to Revisit Your Constraints

        We talk a lot about constraints management in our work with customers who are implementing Demand-Driven Manufacturing (DDM) in their facilities. That’s because constraints management is fundamental for synchronizing the pace of production and keeping the demand (orders) flowing throughout the shop floor. But, our focus is naturally on physical constraints, e.g., that…

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  • How the Internet of Things Can Help You Lower Inventory Levels

    How the Internet of Things Can Help You Lower Inventory Levels

    McKinsey Global Institute predicts the Industrial Internet of Things (IIoT) will have an economic impact of up to $11 billion by 2025. As much as $3.7 billion of that is expected to come from manufacturing improvements in things like operations management and predictive maintenance. The word seems to have gotten out. In a 2016 study…

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  • FAQ: Can I Use Demand-Driven Manufacturing in a Make-to-Stock Environment?

    FAQ: Can I Use Demand-Driven Manufacturing in a Make-to-Stock Environment?

    Demand-Driven Manufacturing seems like it was made for Make/Assemble-to-Order and Engineer-to-Order environments. It’s true that Demand-Driven Manufacturing can be beneficial for manufacturers who already produce goods based on customer demand because it improves their responsiveness to customers and lowers lead and cycle times. Demand-Driven Manufacturing is a method of manufacturing where production is based on…

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  • 5 Keys to Manufacturing Transformation

    5 Keys to Manufacturing Transformation

    Almost every manufacturer we talk to these days is in the process of implementing (or planning to implement) some sort of change in the way they approach operations: Theory of Constraints (TOC), Lean, Six Sigma, just to name a few. Our focus on demand-driven manufacturing tools and applications has given us a front-row seat to…

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